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hospital incinerator manufacturers

SECTION V

 

  • TECHNICAL SPECIFICATIONS OF THE INCINERATOR

 

  • General Description

 

The plant must have four distinct sections that demonstrate three principles of turbulence, residence time and temperature retention. The regulated sections may include but not limited to:

 

  1. Overall plant layout
  2. Feed chamber/charging
  3. Primary combustion chamber
  4. Particulate scrubbers
  5. Acid gas
  6. The stack/chimney.
  7. Minimum capacity of primary chamber = 10cubic meters
  8. Burn rate (rate of waste incineration) = 10 kg per hour
  9. Should have a full width counterbalance loading door allowing easy access to the main chamber for loading and removing ash.
  10. The INCINERATOR should be NEMA approved in accordance with Environmental management and coordination (Waste management) Regulations of 2006.

 

  • Scope Of Work

 

The work specified in the contract will include.

 

  1. Supply, install and commission an incinerator as provided   in the technical specifications

 

  1. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this

 

  1. Assessment and preparation  and construction of  a standard incinerator shed with one waste  storage room  ( see the design )

 

  1. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and

 

  1. Fuel oil storage tank- Mild steel 1000 liters capacity

 

  1. Onsite training for operation and maintenance

 

IMPORTANT

To enable the Employer undertake conclusive evaluation of the tender, tenderers are requested to submit with their offers the detailed specifications, drawings and catalogues with Commissioning and maintenance instructions for the Incinerator they intend to Supply, install and commission.

Tenderers who fail to comply with this requirement fully shall have their tender rejected.

 

  1. TECHICAL SPECIFICATIONS OF THE INCINERATOR

 

3.1  Feeding and Charging

 

Controlled hygienic mechanical feeding that does not negatively influence the air temperature in the primary and secondary chambers of the incinerator shall be used.

 

  • Primary Combustion

 

  • This chamber should be equipped with burners that use low sulphur
  • The chamber should ensure a minimum exit temperature of 850 degrees
  • This unit should operate at over 1100 deg C to ensure complete
  • This chamber should be equipped with burners that use low sulphur
  • Heavy-duty steel casing
  • High quality refractory lining and insulation
  • Large full size top load door and liquid retention
  • 1 x oil fired ignition burners operated on/off

 

 

  • Secondary Combustion Chamber (After burner)

 

  1. Heavy-duty steel casing
  2. High quality refractory lining and insulation
  3. 1 x oil burner
  4. Should be fitted with burners that use low sulphur
  5. Ensure secondary air supply is controlled.
  6. Ensure residence time is not less than two seconds.
  7. Ensure that the gas temperature as measured against the inside wall in the secondary chamber and not in the flame zone is not less than 1100 degrees
  8. Ensure the emitted oxygen content of the emitted gases is not less than 11%
  9. Ensure both primary and secondary combustion temperatures are maintained until all waste is completely

 

  • Particulate Removers

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

  1. Cyclone separator
  2. Electrostatic precipitators
  3. Fabric filters

 

  • Chimney/Stack

 

  1. The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
  2. The chimney should be visible to the operator from the feeding

 

  1. The minimum exit velocity should be 10 meters per second and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
  2. The point for measurement of emissions shall be

 

  • Instrumentation

 

  1. Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary
  2. An audible and visible alarm must be installed to warn the operator when the secondary chamber temperature drops to below the required
  3. A carbon monoxide and oxygen meter/recorder should be
  4. A smoke density meter/recorder should be
  5. A solid particulate meter/recorder should be
  6. Any other instrument that may be considered

 

  • Location / Siting of the Incinerator

 

  1. a) The incinerator must be sited in accordance with the relevant local municipal authority planning regulations and the topography of the site must be compatible with premises in the

 

  • Emission Limits

 

  1. Combustion efficiency (C.E) shall be at least00% where C.E = %Carbon dioxide x 100 / [% Carbon dioxide + carbon monoxide]
  2. The temperature of the primary chamber shall be 800 +/- 50 degrees centigrade
  3. The secondary chamber gas residence time shall be at least 1 second at 1050 +/- 50 degrees centigrade with 3% oxygen in the stack
  4. Opacity of the smoke must not exceed 20% viewed from 50 metres with naked
  5. All the emission to the air other than steam or water vapour must be odourless and free of mist, fume and
  6. A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where DRE [ ( Win – Wout) /Win ] x

100 where Win = mass feed rate of the POHC in the waste stream fed to incinerator and Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere.

  1. The average dioxin and furan concentration in the emission should not exceed 80mg/m3 total dioxins and furans if measured for a period of 6 to 16

 

  • Ease of Use

 

  1. Auto
  2. No pilots to
  3. Automatic control and temperature monitoring
  4. Built-in skid facilitates placement

 

  • Fuel Efficiency

 

  1. Rapid incineration means low fuel

 

  1. Up to 20kgs per hour (dependant on application).
  2. Thick refractory lining rated to 1400 deg C in main chamber retains heat, increasing

 

  • Quality Built to Last

 

  1. Heat resistant 3mm
  2. Stainless steel

 

  • Key Features

 

  1. Low running and maintenance costs
  2. Fully Automatic and simple to operate control panel
  3. Afterburner Preheat
  4. Incineration Temperatures in Excess of 900 degrees C
  5. 3 mm Steel Casing and Fully insulated
  6. Dense Refractory Concrete Lining Rated to 1400 degrees C
  7. Solid Hearth to Allow Maximum Burnout
  8. Large Top Opening Lid For Easy Loading
  9. Stainless Steel Flue as standard
  10. 12 Months or 1000 hours
  11. Optional Stainless Steel Casing
  12. Heat Recovery System option

 

3.13 Fuel and Capacity  
1. Low sulphur fuel
2. Capacity (Cubic Mtr) .10
3. Average Capacity 40kg
4. Fuel Consumption (ltrs / hr) 3

 

  • External Dimensions

 

1. Length (mm)               735  
2. Width (mm)                500
3. Height Incl. Flue (mm) 1960
4. Door Opening (mm) 325 x 325

 

  • Internal Dimensions

 

1. Length (mm) 620
2. Width (mm) 390
3. Height 500

 

  • Operation

 

  1. Minimum Operating Temperature 950
  2. Maximum Operating Temperature 1320

 

 

3. Burn rate per hour 5-20kgs
4. Temperature Monitoring Available

 

 

  • Particulate Removers

 

 

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

  1. Cyclone separator
  2. Electrostatic precipitators
  3. Fabric filters

 

  • Chimney /Stack

 

 

  • The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
  • If possible the chimney should be visible to the operator from the feeding
  • The addition of dilution air after combustion in order to achieve the requirement of these guidelines is
  • The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
  • Point for the measurement of emissions shall be

 

  • Control Panel

 

  1. Control of 2 burners
  2. Timer control 0- 12 hours
  3. Integral fan timer control
  4. Temperature and thermostatic control

 

 

 

 

 

 

 

SCHEDULE 2

 

 

NO: REQUIREMENTS SUPPLIER’S REMARKS
1. Experience

 

Previous experience in the supply, installation and commissioning of  incinerators

 
2. 1 Year Maintenance Contract  
3. Work rate

 

at least10kg per day

 
4. Design

 

Basic Plan design to Provide Overall plant layout. With Feed chamber/ charging, Primary Combustion Chamber. Secondary Combustion Chamber. Particulate Scrubbers, Acid Gas Scrubbers, The stack/ chimney.

 

Fuel oil tank storage should be   Mild steel 1000 liters capacity

 

Chimney Height should be of 10 meters above ground level.

Housing facility with one waste storage room

 

 

Provide Housing designs with adequate cross ventilation

 

Chamber (Afterburner Maximum exit temperature should not be less than 1100oC

 
5. Standard control panel

 

Safety interlock, Fan Starter, Burner on/ off switch/door safety switch, Auto close down switch, temperatures control mechanism.

 
6. Combustion Chambers

 

Primary Combustion Chamber Minimum exit temperature should not be less than 850oC

 

Secondary Combustion Maximum exit temperature should be not less than 1100oC

 

 

SECTION VII

 

PRICE SCHEDULE FOR GOODS

 

Price schedule for Supply, Installation, Testing and Commissioning of an incinerator for Turkwel Power Station

 

1 2 3 4 5 6
Item Description Unit of sale Quantity Unit price Total price
1. Supply, install, and commission the incinerator as specified. LOT 1    
2. Construct a standard incinerator housing facility as per the drawing and architectural notes provided  

LOT

 

1

   
4. Construct one  waste  storage  room (provide specs on room size, construction material etc) LOT 1    
5. Supply / adhere to  the requirement of OSHA 2007 act

49,50,51,60,61,77,78,79,80,81,100

LOT 1    
6. Onsite training of Operation and Maintenance staff. LOT 1    
7. All the key Spares (Attach a separate List) LOT 1    
8. Supply and install 1000 liters Fuel oil storage tank and its secondary containment with Diesel oil level indicator and necessary piping with valves for visual checking of fuel level. LOT 1    
9. Supply of Operation and Maintenance Manuals.  

LOT

1    
10. All other items not specified but necessary to complete the Installation.   A separate list of these items to be attached.  

LOT

1    

 

 

11. Fencing of  a compound  of 10 meter length  by 10 meter  width   using Concrete  poles  high Gauge mesh wire , and a lockable gate. (Indicate size and design of gate) LOT 1    
  Sub Total        
           
  Discount  (%) if any        
  Applicable Taxes and Duties        
           
  Total Cost in Kshs        

 

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pet crematorium equipment

Finally, steam to  the jacket should shut off, the unloading door is to be opened

Then the shaft and mixing arms are reversed to act as unloading mechanism and should scoop the waste fragments out of

the unloading door, onto a conveyor belt or directly into a waste container.

The vessel should now be ready for another treatment cycle, having retained most of its heat for the treatment of the

next batch.

(B)Features and Specification of the Steam Boiler:

Features of the Boiler:

It must be an Electrical boiler

Splash proof electric enclosure and switches

Door Isolator to main electric enclosure

Alarm lights and Safety/protection against excel pressure

Level control on feedback water tank

Technical specification of the Boiler:

Output: between: 90-110 kg/h (F&A 100 deg C)

Working pressure: between 7-10 bar

Boiler water content: between 80-100 liter

Feed water tank content : between 60-80 liter

Power consumption: between 60-75 Kw

Number of Heating Elements: 3-4 nos.

Electrical requirements: 400Vac, 50 Hz, 3 ph

(C)Technical Specifications of Tub washer

Features:

Fully automatic and manual modes.

Metal construction, SA 240/304

Sensors to maximize both machine efficiency and operator safety.

Must use Re-circulating cold wash water to minimize water consumption and operating costs

Disinfects all bin surfaces

Uses Powerful blow dryer to remove excess surface water

Must be compliant with all North American and EU regulations

Specifications:

Tub washer able to wash bins of a suitable size , the norm being 38 g

Must have an water reservoir of capacity minimum : 225 liter

Perfectly suited for hospitals and clinics by processing up to min.300 bins per hour.

Time to wash and dry one bin after loading-approximately 12 nos.

Bins loading on wash station at a time -approximately 12 nos.

Overall length: approx 30.0 feet

Overall length: approx 8.0 feet

Overall length: approx 3.0-3.5 feet

Height to Conveyer from ground: approx 3 feet.

Drive of the Tub washer

Motor driven

Motor Horsepower : approx. 4.0 HP

Power : 220vac, 1 ph or 400 VAC , 3 ph or to suit customer needs

Bins to be included

200 nos. with different color (based on the actual requirement of the hospital)

(D)Technical Specification of External SHREDDER Controls

Pre-programmed PLC controlled

Password activated and reversal history indication

Motor starter with overload protection

Automatic instantaneous stop on hard object in shredder bed

Automatic heavy cutting load reversal and re-try , up to three times

Control housing Nema Type 12

Cutting Hardwires

Chamber Dimensions (W x L x H): approx. 33 cm x 38 cm x 25 cm

Number of Knives: approx 18 or to suit customer needs

Knife Thickness : approx 18 mm or to suit customer needs

Knife Diameter : approx 16 cm or to suit customer needs

Teeth per Knife: minimum 3

Number of Shafts : 2 ie double shaft shredder

Drive of the shredder

Must be motor driven

Motor Horsepower: approx. 10 HP

Motor RPM: minimum 1750

Speed Reduction : 60:1

Generated Torque : min 40 Nm or 350 Ibs/in.

Gearbox: should be Parallel shaft

Shock Protection: Rubber Mount Torque Arm

Power: 220vac, 1 ph  or 400 VAC , Ph or to suit customer needs

Ancillaries to be included

Shredder stand, fabricated from 3” sq. steel tube, standard height 30 inches

Shredder hopper , fabricated from 16 gauge steel, with optional switched hopper lid

(E)Features & Technical Specification of Conveyer

To carry processed waste from vessel to shredder

Controls

Motor starter with overload protection

Control housing Nema Type 12

Safety pull-stops along both sides of conveyer

Ancillaries

Conveyer stand, fabricated from 2” sq. steel  tube

Raised sidewalls fabricated from 16 gauge steel

Dimensions

Over-all length: between 20-25 feet or appropriate length depending on the installation requirement.

Over-all width: between 24-30 inch

Over-all height (without including stand): between 12-14 inch

Available inclines:    0-40 degrees

Belt Speed: 75 ft/min

Dam spacing: approx. 16 inch

Drive

Motor driven

Horsepower :approx. 0.75 HP

Motor RPM: approx. 60

Electrical Power input : 220vac, 1phj or 400 VAC , 3 Ph or to suit customer needs

(F)Technical Specification of Tipper

Features:

It is to be designed to allow for easy bin positioning under the door to unload processed waste and easy

maneuverability for lifting and tipping the waste into the shredder hopper.

Equipped with 2 binds to accommodate processed waste loads to be loaded into the shredder and shredder waste to be

transported to the disposal bin.

Frame: Rugged heavy duty frame constructed of formed and welded steel for extra strength

Mast: Fabricated with cannel steel for greater strength and dependability. Open structure design complete with safety

cage to offer greater visibility.

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Sterilization time: approx. 30 minutes at 121◦C/1.1 Bar or approx  15 minutes at 132◦C/2.5 Bar to achieve 6log10

sterility

Fragmentation inside the chamber: Heavy duty with maximum size of final product <20 cm.

Volume reduction of the waste after processing : by 60-80% through complete waste dehydration including liquid

content of the waste

All actions after loading for sterilization, fragmentation of product is to be occurred in the same chamber/vessel

Pre or Post-air evacuation should not be necessary or used

Exhaust air quality : Does not require any venting for odor control

Operating System: Fully automated with manual over-ride .(On board PLC capable of generating written report with

cycle time , cumulated time at >121◦C

The option should be there for Internet connectivity by phone, cable or

Boiler : should not require pre-heated water

Electrical requirements: 220Vac, 1ph or 400vac 3ph to suit customer needs

Noise level at full operation: <80 dB

Working Principle of the processor

The processor should utilize steam technology in conjunction with a mechanical fragment (grinder) to sterilize

medical waste, thereby making the residual waste safe for disposal in landfills.

The sterilization vessel MUST be a double walled (jacketed) cylindrical vessel.

Pre-shredding of infectious waste must not be accepted, the fragmentation must occur safely inside the scaled vessel

continuously.

The sterilization vessel/chamber must be fitted with a motor driven shaft to which a heavy duty grinder (fragmenting

arm) is attached inside the vessel to produce an unrecognizable size of the waste product

The fragmenting are must rotate to agitated continuously throughout the heating and sterilization cycle to ensure

that the fragmented & agitated wastes (including sharps and liquids) are exposed evenly to sterilization temperature

and pressure.

Steam heat should be applied to the jacket only, while the agitated waste absorbs the heat from the jacket and makes

its own steam from its moisture content.

Should not need for special autoclave bags- simple bag or box should be workable

MUST not need for pre-treatment of the waste.

Liquids and gases MUST remain locked inside the vessel until sterilization is complete-nothing should be vacuumed or

pumped out in its infected state.

Jacket steam heat to dehydrate the waste completely regardless of its original water content.

All the hot condensate from the jacket is recycled, making the processor very economical to operate

All particles of the waste should achieve a high level of sterilization and not just “disinfection” due to the

continuous agitation.

Description of the Treatment Cycle of the processor

i)Loading

The waste has to be loaded by dropping bagged and or boxed waste into the open loading door on the vessel.

The loading door should be mounted at an angle on the top side of the vessel with suitably sized to accommodate the

infectious wastes for which it is intended

Over-loading or loading too tightly should not be an issue with this process, and hence no need of the special

operator skill.

ii)Heat –up and fragmentation

After loading , the vessel door is to be closed, and the outer jacket of the vessel is to be automatically filled

with high temperature steam, which should act as the main heating medium for heating the waste

During this heating cycle, the shaft and mixing arms should rotate continuously, causing the waste to be fragmented

and continuously tumbled against the hot vessel walls.

At this point, the waste is broken up into small fragments, and all material heats up rapidly, being evenly and

thoroughly exposed to the hot inner surfaces. The moisture content of the waste will turn in to steam, and the vessel

will start to pressurize.

Initially, no steam will be injected into the waste. If there not enough moisture in the waste to pressurize the

vessel, a small amount of steam is to be automatically added until the desired pressure is reached.

At the end of the period, the correct sterilization temperature and should be reached, and the sterilization period

should start.

iii)Sterilization period

The amount of steam fed to the outer jacket is to be regulated to maintain the desired temperature & pressure of the

inner vessel.

The mixing arms (grinder)  MUST continue to rotate throughout this cycle to ensure even sterilization pressure and

temperature for all wastes.

The treatment time should be either 15 minutes at 132◦C OR 30 minutes at 121◦C  to achieve level 6log10 sterilization

The intense subjugation of the waste to high temperature and pressure moisture in a dynamic environment should also

cause the waste to hydrolyze, that is a rapid decomposition of organic material.

iv)De-pressurization

After the treatment time , the steam to the jacket should remain on, and the internal vessel is to

be vented through a condenser, and de-pressurized. Thus, the waste loses its water content

through a combination of heat input from the jacket and flashing of water due to

depressurization.

v)De-hydration

Further dehydration is to be achieved by maintaining heat input and mixing-almost total dryness should be achieved.

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HEATER For incineration of Lab wastes products


Incinerators to be appropriate for the expert disposal of clinical & & & & medical waste/ rubbish with a better lots capability in the collection of about
1000-1500 Kg. The tough, self-contained burners will offer a exceptionally effective and effective, secure disposal in addition to be made according to appropriate globally directions, e.g. CE, EU, etc
. Sort of Gas: Diesel or Fuel or Gas. Temperature regulated,.
Maybe an incineration capacity of 200 kg/ human resources as well as also a calorific worth of 7500 kcal/ kg. Industrial and also domestical waste.INCINERATOR For incineration of Lab wastes materials

Functions.
i.Smoke as well as odor free.
ii.High Temperature level, refractory mobile lining with excellent heat retention.
iii.Quick heat up time.
iv.Must have a second chamber.
v.Constant run follower.
vi.Temperature monitoring.
vii.Thermostat Control

Technical Specs.
i.Capacity: approx. 0.20 m3.
ii.Fuel intake: 5 litres/ hour Diesel Oil.
iii.Min Operating Temperature: 900 oC.
iv.Max Operating Temperature: 1350 oC.
v.Residence Time: 2 sec.
vi.Burning rate: 35kg/hr minimum

Accessories.
Normal accessories needed

Consumables as well as also Saves.
Supplied with spares along with consumables to complete a minimum of 1000 assessments


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incinerator for medical waste

Lifting Chains: Must be dual lifting chain of roller style & must meet safety factor at least 6:1.

Hydraulic System: Durable cylinder with a chrome plated ram and a relief valve for overload protection

Forks: Heavy duty steel approx. 4.0” wide x 42” long fixed forks

Platform: solid steel

Battery: A heavy duty 12 volt, 125 amps/hour industrial strength battery.

Battery Charger: Must be built-in battery charger, rectifier type with transformer, circuit breaker and overload

protection plugs into any 220VAC outlet.

Steering: A pallet truck style steer handle for easy maneuverability.

Wheels: approx. 5” phenolic rear casters for steering and approx. 4 “ phenolic wheels with roller bearings located

in the straddle legs.

Brake: A hand controlled floor lock brake that secures the until in place.

Specifications:

Load capacity: approx 1,500 Ibs

Load centre: approx 24 inch

Raised fork height : to suit customer needs

Overall mast height : to suit customer needs

Lowered height: minimum 4.0 inch

Fixed fork width: approx 7 inch

Fork length: approx 42 inch

Platform of approx. 25” x 25 “

Overall width approx 25 inch

Castors: approx 5 inch phenolic

Front wheel: approx 4 inch phenolic

(G)Technical Specification of Spore tester

Features and Specifications

It is an Auto-reader for Bacillus Stearothermophilus to test the spore in the discharge after treatment

(Sterilization) of the waste.

Should be a very Accurate, reliable and easy-to –use  units for reading Rapid Readout Biological Indicators (RRBI)

for Steam Sterilizer

Automatically reads indicator results.

There should be a red plus (+) light to indicate sterilization failure and a green negative (-) light to confirm that

the sterilization conditions have been met.

Available alarm in case of positive detected and RRBI is removed from the reader before final results have been

detected.

There should also be a Buzzer alarm OFF button.

The unit should be maintenance-free equipment and there should not be any light bulbs to replace for maintenance.

At least 12 Incubation/reader wells

A crushing well

Digital display

A Press-button by pressing which, the incubation time remaining for each individual incubation/reader well that

contains a RRBI will be displayed.

Power: 220 VAC , 50Hz

Accessories to be included

Samples/kits-100 pcs

Documents to be submitted as follows-

Fabricators accreditations

Test Report to prove ZERO harmful emission level provided as samples from other installations

Test report to prove sterility achieved at 6log10 level to be provided upon commissioning report and validation

Technical proposal must include:

The hospital should provide the necessary space; building & infrastructure; Sufficient Power, steam supply and

connection up to room; water & Sewage line to the room.

Room Preparation: Preparation, Renovation & Modification of the room is suppliers responsibility

The supplier should submit the necessary drawing(s) showing space requirement (room size  (L x W x H ) , dimensions

of processors & ancillary equipment.

Supplier must give the proposal of the total power requirement of the whole until and on which the hospital will

ensure the power supply. However, connections  inside the room is suppliers responsibility

The connection/fittings from the processor and ancillary equipment to water and sewage line is suppliers

responsibility

A detailed training proposal including the duration of staff training on how to operate and maintain the processor.

A detailed maintenance schedule.

List of Spare parts and accessories required for maintenance of the system

Warranty & After Sales Services:

Warranty period will be minimum 03 (three) years or as offered by the manufacturer which comes later.

Warranty period will be counted from the date of handing over of machine to the user in functioning condition i.e.

date of commission

In warranty period the supplier have to provide all maintenance & repair services.

Brach time will not be counted in warranty period.

At last 10 year back up services (including warranty period ) has to be ensured by the supplier.

The repair/maintenance work should be carried out within 72 hours after getting request for such from the user.

Quality Standard: CE/FDA certificate of the offered item must be submitted with the offer

For verification of the certificate bidder must submit the followings:-

i)Mailing Address of the issuer of the certificate

ii)Web-site, e-mail address & Fax & Telephone Number of the issuer

The bid will be non-responsive if:-

i)The certificate issuer cannot be reached

ii)The issuer fails to authentic the certificate within the bid validity

iii)The issuer confirms that the submitted certificate is defective in terms of authenticity or validity.

Failure to establish the authenticity  of the certificate the bidder is liable to render the bid non-responsive and

the bidder open to action in the line with applicable regulations and act.

oOriginal catalogue must be submitted

oOriginal data sheet must be submitted.

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incinerator 500kg per hr

The secondary combustion chamber must destroy the contaminant product and must resist to high temperature(1100 °C)

 

Process Filtering system: Scruber to be mentionned as optional

Emission Standards Compliance: BS 3316 or équivalent standard

Version , the entire carcass of animals ( cattle , horses ,

Sheep, pigs , etc.) , as well as biologically hazardous waste

Products in the fuel stove .

? Opening Doors – the closure and fixation automated system ,

Which are managed remotely by the operator .

? designed to work in long mode and fast

Action ( Quick Start EP – i)

? Fully mobile – mounted on wheeled chassis

Even during the operation . Incinerators must be provided

As standard equipment a special truck

– Average temperature of combustion: ≥ 900 ° C

 

– Setting up the room: double wall;

 

– Materials of the combustion chamber in contact with the incineration zone: material refractory that can withstand

temperatures of over 1100 ° C;

 

– A burner using diesel fuel;

 

– Capacity of destruction hourly minimum 3 kg

 

– Fuel consumption less than or equal to 3 liters per hour

 

– Steel chimney with a length of six meters minimum

 

– Handling: compact and requires low technical skill level;

 

– Security: incinerator with a safety system to withstand shocks of explosions due to the unintentional introduction of

explosives;

 

– Room capacity: 100 liters minimum

 

– Chamber of ashes: providing a tray of ash recovery.

 

– The proposed incinerator to be modular assembly system to overcome the maintenance difficulties in case of cracks.

(please Submit Pictures or photos).

 

– Each unit must be supplied with a device to fight against fire

 

– Each unit must be supplied with the following accessories:

 

  • A minimum of 6 kg extinguisher

 

  • A garbage bin for temporary storage of waste and ashes;
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red bag waste incinerator

“Waste chamber

Chamber capacity 300 kg

Chamber volume .54m3

Chamber size (outside) Width: 91cm, Height: 86cm Length:

152cm

Door opening 66 x 76 cm

Height to door 84 cm

Height to top of stack 5.4 m

Suggested slab size (L x W x Thickness) 1.8

m x 2.4 m x 10 cm

Burn rate: Approximately 45 kg/hr.

Stack:

2′-14″” dia. (36 cm), 14 gauge (1.90 mm) aluminized steel,

refractory lined

8′-12″” dia. (30.5 cm), 16 gauge (1.52″

“Burners Diesel

Operation Manual timer

Electrical service Standard – 115 volt, 60 HZ, 20 amp

General Description:

Primary

Chamber: Heavy-duty steel casing

High quality refractory lining and insulation

Large full size top load door and liquid

retention sill

1 x diesel oil fired ignition burners operated on/off

Ash removal door

Chimney: Heavy-duty stainless steel

casing

1.5m length

0.6m refractory lined stack

Control Panel: Control of 1 burner

Timer control 0-12 hours

Integral fan

timer control

Temperature monitoring

Automatic Control

Cycle time set up

Ancillaries: Operating and maintenance manuals

Spares list

Ash Rake

Containerization: 20 foot shipping container with incinerator fitted

500 litre fuel tank”

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medi burn 30 contraband incinerator

air retention for at least 2 seconds at a temperature of less than 850C, the combustion

In order to achieve the proper effect.

? must be a two-chamber incinerators, primary and secondary

Fuel stoves

? The waste products to reduce the initial volume

Possible to minimize (approximately 5% sterile ash

Form).

Purpose: Top Loader incinerator of general, medical and dry waste to comply with the requirements of the Air Quality

Act, 2004 (Act No 39 of 2004)

 

1     Design standard  Retort type, multiple

2     Description of chimney     Top mounted, self supporting, unlined

3     Stack height from base     At least 11 meter (depends on height above sea level)

4     Incineration performance Capacity       750 kg/hour

5    Temperature Primary  Minimum 850 degree Celsius

6     Temperature Secondary    Minimum 1000 degree Celsius

7     Dimensions (minimum)(cm)

Length

Width

Height

210

180

210

8     Loading door opening (m)       200

9     Description of grate/hearth      Full

10   Primary chamber volume (minimum)     1.05 cubic meters

11   Tools included    Poker, hoe, rake

12   Materials of construction (minimum)

Case

Bracing

Hearth

 

 

 

Ashing door

Loading door

 

?     Chamber Volume: 0.1m3

?     Load method: Front

?     Fuel options: Diesel  or Natural gas

?     Typical fuel: Liquid propane gas: 6 liters per hour

?     Consumption: Natural gas: 6 liters per hour

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medical small incinerator

Dimensions: World standard: 0.83m(I) x 1.0m(w) x 1.4m(h)

Burning efficiency: >98% china double chamber incinerator

Features:

?     Waste type and burn rate: Designed specifically for use by poultry

farmers, game-keepers and for pet cremation. The incinerator will burn

up to 50 kg of waste per hour.

?     Construction: Mild steel welded fabrication consisting of sheet

steel and structural section supports.

?     Lining: Monolithic high grade refractory concrete with high grade

insulation backing. Typical hot face temperature lining up to 1300o C

?     Burner: LPG oil/natural gas/bio gas fire/ Diesel

?     Loading- Ash removal: Lower railed ash door for easy ash removal.

?     Exterior finish: Multi-coat high quality, high-temperature aluminum

enamel  top coat paint, finished in silver.

Control: Manual temperature display

 

 

 

Refractory walls and roof

5 mm mild steel

Heavy angle and channel

1550 degree Celsius castable general purpose high strength, high abrasion resistant monolithic refract concrete

High grade cast iron

5 mm mild steel lined with 1550 degree Celsius castable general prupose high strength, high abrasion resistant

monolithic refractory concrete

1550 degree Celsius castable general prupose high strength, high abrasion resistant monolithic refractory concrete

 

13   Refractory concrete – alumina content  At least 48%

14   Refractory thickness  Not thinner than 102 mm but in primary chamber minimum 152 mm and 125 mm thick

15   Insulation to walls      1000 degree castable insulation

16   Chimney stack

Chimney

Diameter of chimney at top

Weight of stack

5 mm mild steel

Minimum 430 mm

Approx 500 kg

17   Controls

Barometer damper

Door operated draught limiter

Air supply: built in forced draught heated air primary and secondary (intensifier)

Control panel includes circuit breakers, main switch, timer, 2 set point pyrometer and one set point pyrometer,

thermometer

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hospital incinerator manufacturer

Up to 600kgs per ten-hour day of Type IV pathological waste or red bag waste rated at 2200 BTU’s per kg, based on batch

loading twice daily.
Incinerator, 20 kg/hr  Burn Capacity (min. 1200 kgs. Waste Feed Capacity per day) (4-6 hours operations) (Power Supply

380V, 50Hz, 3Ph)
Capacity: 30 kg/hr.

Number item: 01 unit

Could you please send us cataloge detail for Pet Cremation of dogs, cats.

– Please services require: General about Cremation system which is suitable
for your products, technical transfer and training for operators.
Containerized Incinerators Operational Capabilities • PROCESS 1+ TONS / DAY • OPERATED WITH LIMITED TRAINING • REGULAR

MAINTENANCE CAN BE COMPLETED WITH LIMITED TRAINING • COMPLIES WITH EURO / OR US-EPA EMISSION STANDARDS • ABILITY TO BURN

WASTE LUBRICANTS (POL) • HANDLE ORGANIC SOLIDS (TO INCLUDE RMW) • DEPLOYABLE • MOBILE • 24 HRS OF CONTINUOUS USE •

AUTOMATIC LOADING SYSTEM • AUTOMATED ASH REMOVAL SYSTEM • GAS SCRUBBING SYSTEM • 95% REDUCTION OF SOLID WASTE • OPERATE

OFF DIESEL OR FUEL OIL • CAPABLE OF BURNING 4 UNITS OF WASTE PER UNIT OF FUEL • ABLE TO TAKE ALL COMBUSTIBLE WASTE TO

INCLUDE: PAPER, PLASTIC, CARDBOARD, FOOD, USED OILS, SLUDGE, OILY RAGS, WOOD PALLETS. • NO PRE-TREATMENT OF WASTE

REQUIRED • VENDOR REPAIR OFFERED AT POINT OF SHIPMENT • FIVE (5) YEAR COMPONENT WARRANTY FROM DATE OF ACCEPTANCE

Technical Specifications • OPERATION MANUAL AND TRAINING MANUAL FOR EACH INCINERATOR • SET UP AND INSTALLATION

INSTRUCTION MANUALS • BLUE PRINT/ SCHEMATIC PROVIDED THAT OUTLINES THE PHY SICAL DIMENSIONS OF THE 20’ INCINERATORS •

INCINERATORS COMPOSED WITH HEAVY DUTY WELDED CONSTRUCTION • OPERATED AND TRANSPORTED IN 20’ INCINERATORS (CONTAINERS) •

FULL FRONT AND OPTIONAL REAR ACCESS • PRIMARY / SECONDARY TEMPERATURE CONTROLS • COMBUSTION AIR DAMPER • VAPOR TIGHT

LIGHT FIXTURES & 120V OUTLET • OUTDOOR PLU-IN RECEPTABLE FOR ELECTRICAL SOURCE • OUTDOOR FUEL TRAIN WITH SHUT-OFF • LOAD

RAMP • SKID – MOUNTED FUEL TANK • ELECTRICAL AND FUEL OIL CONNECTORS • CONTROL PANEL AND AIR LOUVER • AIR MANIFOLD

ACCESS AND UTILITY BULKHEAD • GALVANIZED SHIPPING COVERS • FUEL, WATER AND OIL CONNECTOR LINES • PRIMARY AND SECONDARY

BURNERS • FULLY INTEGRATED PLC CONTROL SYSTEM • FACTORY TESTED, WIRED PRIOR TO SHIPMENT • MOBILITY: NO HEAVY LIFT

EQUIPMENT NEEDED FOR SET UP OR TEAR DOWN • HEIGHT RESTRICTED TO THE HIGHEST POINT ON BASE OR UNDER 15FT TALL